Dimension Angl Position tolerance Form tolerance Auxiliary Generation Roughness and Contour Tester
Measurement Principle
● Cartesian coordinates, stylus contacts.
● High precision air floating guide rail –As the measuring datum of X coordinate to guarantee the linear moving accuracy in X direction.
● High precision digital sensor – to get signal of Z coordinate for measuring the profile of various precise mechanical piece part.
● Computer and windows-based measuring program to process the measuring data, easy for printing and filing
Main Function
Dimension:Contains the horizontal distance, vertical distance, linear distance, radius and diameter
Angle: Horizontal Angle, vertical angle, cross angle
Position tolerance: contains the parallelism and perpendicularity
Form tolerance: contains the straightness, crown, circular arc profile
Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle
Roughness:Ra,Rq,Rz(Ry),Rz(DIN),R3z,Rz(jis),Rp,Rv,Rt,Rsk,Rsm,Rc ,Rpm,RkuRdq,Roc,Mr1,Mr2,Rpk,Rvk,Rk,Rdc,A1,A2,R,Rx,AR,Rcp,Rmax,Rz-ISO etc.
Waviness:wt,wa,wp,wv,wq,wc,wku,wsk,w,wx,wz,wsm,wdc,wte,wmr,Aw,c(wmr)wmr(c),wdq etc.
Original contour Pt Pa Pp Pv Pq Pc Pku Psk Pdq/p△q Psm Pdc Pmr(c) Pz Pmr C(pmr) etc.
Main Parameters
| Item | Parameter | Resolution |
| Measurement range Measurement Accuracy | X axis | 200mm | 0.1μm |
| Straightness | 0.6μm /100mm | -------- |
| Z1(range)Sensor | 40mm(Roughness range synchronization) | 0.05μm |
| Z2 (Height) | 550mm | colume |
| Min. inner hole | 30mm (A smaller inner diameter can be measured by using a smaller measuring needle) | ---------- |
| Linear accuracy | ≤±(1+I0.12HI)μm | - ------ |
| Arc | ≤(1.2+R/8) | 2mm＜R＜10mm standard ball, The included Angle of the sampling arc:120° |
| Angle | ≤±1′ | 60°,90° angle block, The sampling length of the corner:5mm |
| Roughness | Residual value noise | ≤0.005μm | λc:0.08mm,testing speed 0.1mm/s, measure flat crystals |
| Z1(range)Sensor | Effective range±3mm | The roughness of the curved surface can be measured |
| Roughness measurement repeatability | 1δ≤2nm | Ra 0.35-0.5μm Square wave calibration block |
| Indication error | ±5% | National standard |
| Indicative stability | ≤±7% | National standard |
| Repeatability measurement | ±3% | National standard |
| Resolution | 0.1μm | ---------- |
| Sensor | Type | Digital grating sensor | ----------- |
| Resolution | 0.05μm | ------- |
| Assessment length | λc×3,4,5,6,7 | --------- |
| Cut-off wavelength | 0.025,0.08,0.25,0.8,2.5,8mm | ---------- |
| Climbing Ability | 77°(Upside),88°(Downside) | ------- |
| Meas. Speed | 0.02mm to 4.0mm/s | ---------- |
| Meas. Mode | Sensor moving | -------- |
| XZ1Z | Three-axis electric control | It can be controlled by the software controller |
| Power | AC 220V±10% 50Hz | ------- |
| Environmental conditions | (RH):＜85% 20℃± 2℃,2℃/h ,RMS≤50Hz 2.5μm/s ,RMS＞50Hz 5.0μm/s |
Main configuration
| Part Name | project name |
| Mechanical Part | Host instrument stand x1 Granite table: 1 | The monolithic marble steel frame has good seismic resistance and stable testing performance |
| floating guide rail: 1 Digital Sensor: 1 | Test data benchmark |
| Up-right Column : 1 | |
| Adjustment platform | Horizontal adjustment device |
| Rotation adjustment device |
| Flat-mouth clamping system Three-dimensional adjustment of the workpiece can be achieved to ensure accurate measurement |
| Calibration Gauge : 1 set | Calibrate system parameter standard instruments |
| Stylus and Probe | Φ3*24mm R0.025mm stylus :2pcs Φ3*24mm with R0.025mm slope tip: 2 pcs |
| Roughness styles: Φ3*24mm with R5μm Needle probe: 1pcs |
| | | Carbon fiber measuring rod: Φ8*150mm Probe: 1pc |
| |
| Electrical Part | Electrical control system:1 |
| Computer 1 |
| HP Inkjet Printer 1 |
| Software:1 |
Technical highlights
No need to change sensors and needles; Simultaneous analysis of roughness and profilometer can be achieved at one time.
One measurement can analyze the roughness of different parts of the workpiece and improve the measuring efficiency.
The X-axis adopts friction linear guides, which feature high precision and long service lifeX-Z1
Z1 axis adopts imported digital sensor with high precision and good linearity
Simple stylus replacement, one time installation, no need correction
Software supports one-click switching between Chinese and English
Support winXP, win7 system
Software annotation is the same as CAD
Automatic Recognition of Arc and Line
Support DXF format file import and export, customize CAD format export
Support for continuous annotation, base annotation, and insert points randomly
Support graphic and coordinate free rotation
The original data can be saved automatically for multiple annotations.
Mirror function to save annotated files
The current position of X and Z1 axes can be observed.
Stylus automatic contact, lifting and return .
Indefinitely operation for Revoked and Restored
When the capture switch is turned on, it automatically generates and captures the characteristics of intersection point, circle center, line segment point, end point, arc intersection point, midpoint and tangent point.
Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical and linear labeling can be annotated normally.
Software interface
Equipment size
| (Product) | (Packing) | (Wt.kg) | (CBM m³) |
| Lx | Ly | Lz | Wt(kg) | Lx | Ly | Lz | Wt(kg) |
| 1400 | 725 | 1740 | 270 | 960 | 960 | 1950 | 50 | 300 | 0.88 |
Usage requirement
Power: AC 220V±10% 50Hz
Environment requirement:(T):10～30℃,(RH):＜85%,No obvious vibration,Independent grounding
Installation and acceptance
1,Installation and training
1.1 Supplier is responsible for Installation and testing on user site.
1.2 The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance.
2,Acceptance
2.1 Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.
2.2 Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.
Testing reference photos
Product Tags:
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High-Precision Roughness and Contour Tester with Digital Sensor Images
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